BCN3D - Omega I60 3D Printer

BCN3D Omega I60 is an industrial FFF 3D printer built for the factory floor designed specifically to produce large-scale, strong tooling, jigs, and fixtures. It features BCN3D’s signature IDEX technology, a massive print volume of 60L, a heated chamber of 70ºC, a temperature and humidity-controlled material operations system, and a direct-drive high-speed extruder.

Features

• IDEX Technology: Increase productivity by using both toolheads simultaneously.
• Active Heated Chamber up to 70ºC (158 ºF): Control chamber temperature for part uniformity, dimensional accuracy, and mechanical properties.
• Material Operations System: Integrated temperature and humidity-controlled system that prepares filaments for printing.
• Massive Print Volume of 60 Liters: Create big, robust parts with solid mechanical properties.
• Powerful Extrusion System: 1.75mm direct-drive Bondtech extruder and easy-swap nozzle change.

An In-Depth Look

Active Heated Chamber

A heated chamber facilitates the manufacturing of engineering polymers by maintaining the proper temperature for the printable part throughout the printing process. This temperature control helps with the uniform construction of the part, minimizing the formation of internal stresses. Heating the chamber promotes relaxation and eliminates internal tensions during manufacturing, effectively avoiding issues like warping and cracking. All of this allows for high dimensional accuracy and mechanical durability for the printed part. The BCN3D Omega I60 heated chamber can reach temperatures of up to 70ºC (158 ºF), making it great for printing materials such as ASA, PA, ABS and reinforced PA, among others.

Massive Print Volume

The printing volume available in the BCN3D Omega I60 is 450 x 300 x 450 mm (17.7 x 11.8 x 17.7 in), offering up to 60 liters. This, combined with the heated chamber, gives BCN3D Omega I60 the ability to produce large technical parts.

IDEX

IDEX stands out as the sole extrusion system with the unique capability of printing using two independent heads. Users can double productivity with duplication and mirror modes or produce parts with support without cross-contamination. BCN3D Omega I60 is equipped with a refined IDEX technology, where the X motors remain stationary during the printing process. This design feature minimizes inertia, resulting in accelerated print speeds.

Extrusion System

BCN3D Omega I60 equips a powerful extrusion system with industry-leading components, including 1.75 mm direct drive Bondtech LGX Pro extruders. This system provides more control and precision. It also includes custom nozzle tips, which offer excellent extrusion reliability, as well as an easy-swap nozzle change.

Material Operations System (MOS)

This integrated material module offers a complete all-in-one experience. The MOS allows users to control not only the humidity, but also the temperature. This results in properly dried filaments, significantly improving both print quality and the mechanical performance of the printed part. BCN3D’s Omega I60 MOS can reach up to 70ºC and provides an RH below 10%.

Architecture Ready For High-Speed

Omega is equipped with built-in accelerometers and 32-bit electronics, together with a custom version of Marlin 2.1. This combination enhances the capabilities of the BCN3D Omega I60, enabling it to efficiently manufacture parts at impressive speeds. With this state-of-the-art platform, BCN3D Omega I60 is the only high-speed and IDEX 3D printer on the market, providing users with exceptional productivity.

Note: The first version of the high-speed print profile is available exclusively for Omega Proto filament. This profile is the first version of high-speed for Omega and works at a maximum of 150mm/s and 2000mm/s² acceleration. Version two of high-speed is scheduled for Q1 2025.

HAQ-XY Kinematics

BCN3D Omega I60 utilizes a custom HAQ-XY Kinematics system. This motion architecture is considered one of the better systems for dual 3D printers and CNC machines, as it provides a lightweight, robust and precise approach. BCN3D Omega I60 equips an improved version of this kinematics by placing the pulleys in a slightly different position. As a result, the system experiences a significant reduction in twisting moments along the X axis during the printing process. These twisting moments are highly undesirable as they can have detrimental effects on the system's performance and potentially lead to deformations in the X axis, thereby negatively impacting the quality of the printed parts.

XYZ Assisted Calibration

This technology, which uses piezoelectric sensors, eliminates much of the human interaction and allows for proper first-layer adhesion. It calibrates by measuring multiple points to adjust the height of the print surface (Z) and the offset (XY) between the nozzles.

Flexible Printing Surface

Omega I60 is equipped with a flexible printing surface, which makes removing print jobs so much quicker. The flexible nature of the printing surface allows for effortless bending and flexing, enabling prints to be effortlessly peeled off with ease. This feature not only saves valuable time but also delivers a smoother workflow, enhancing overall productivity and convenience for users of the Omega I60.

Uninterruptible Power Supply (UPS)

The UPS provides protection for equipment and work against power outages. With the UPS, the 3D printer can automatically resume the printing process once the power is restored during a blackout. In situations where the outage lasts longer, the UPS saves the printer's last position, allowing users to manually resume the printing process at their convenience. The Omega I60 incorporates a code scanner that enables the recognition of spools and consumables. This functionality facilitates the automatic detection of items, resulting in a streamlined workflow process. With a quick scan of the item codes, the Omega I60 promptly delivers comprehensive details about their specifications, usage history, and availability.

Printed Parts

Take a closer look at numerous samples of printed partse made using the Omega I60:

Software:

BCN3D Stratos

BCN3D Cloud